by  Austin Buchholtz  | Nov 12, 2024   INTELLIVATION LLC is thrilled to announce the addition of Dr. Robert Malay to our team as the new Application Lab Director. The Application Lab includes two R2R Vacuum Coating systems and our Laser system for patterning and annealing thin film coatings. Dr. Malay brings extensive expertise in deposition on flexible substrates, physical vapor deposition (PVD), characterization, and experience with application and industrial integration for end users. This strategic addition will bolster our technology development and customer support efforts. In his new role, Dr. Malay will oversee all Application Lab activities including deposition of single and multilayer coatings on flexible substrates, materials characterization, and precision patterning and annealing of deposited films.  He will also assist the product development department with testing of new systems for commercial use.  His broad experience will be instrumental in enhancing existing and new products to assure that Intellivation continues to provide industry-leading hardware and software in our systems.   "We are excited to welcome Dr. Robert Malay to Intellivation LLC," said Mike Simmons, President & CEO. "His vast experience and dedication to advancing technology make him a perfect fit for our team. We look forward to the innovative solutions and support he will bring to our customers and growing capabilities in our Application Lab.”   Dr. Malay will also play an important role ...

October 30, 2024 - Intellivation LLC is honored to have been awarded the Technology of the Year Award from the Association of Roll-To-Roll Convertors (ARC) for our unique and innovative solution to measure Mid-IR Reflectance In-Situ with Spectrometry in our R2R Vacuum Sputter Coaters. “We are excited to introduce the first production solution using spectrometry to measure in-situ in this spectral range in a vacuum R2R coating system. As requirements and applications use broader spectral ranges and become more sophisticated, we see increase demand for monitoring sputtered multi-layers in-situ,” says Mike Simmons, President & CEO of Intellivation. “Our customers are redefining the standards for end use requirements and we are extremely proud to be a part of the solution. Receiving this Award from ARC, which represents the entire industry of Roll-to-Roll converting and manufacturing processes, is an incredible honor, and we are so appreciative.” The ability to expand the spectral range to reach the Mid-Infrared (Mid IR) spectrum can create new opportunities and applications for sputtered thin film use. The integration of a Mid IR Tunable Quantum Cascade Laser (QCL) based reflectance spectrometer into a Roll-to-Roll (R2R) Sputter Coater offers enhanced spectral resolution and tunability, allowing for precise and selective analysis of Infrared optical materials during the coating process. Integrating this advanced spectrometer into a R2R Sputter Vacuum Coater enables real-time mo...

Author: Dr. H David Rosenfeld,  h.rosenfeld@celanese.com Electrical resistance heaters Electrical resistance heaters can take many forms. They might be wires, ceramics, textiles, films, printed conductive inks and pastes, or some other form. Regardless of form, they all work on the principle of Joule Heating, where a flow of current through a resistance creates heat. The rate of heat production (power) is proportional to the square to the current. The coefficient of proportionality is the resistance of the conductive element, Ohm's law, V=IR, relates current to voltage allowing this to be written This last form is most useful, since voltage is typically specified, and the resistance is selected to fix both the current and the power to desired levels. All electrical resistance heaters are 100% efficient in converting electrical energy into heat. Electrical power in equals heating power out. However, the physical form of the heating element can have a big impact on how that heat flows away from the heating element towards the surface that is to be heated. Film heaters, made by printing functional inks/pastes onto a flexible substrate can be very effective in delivering heat to the surface of a seat, a panel, or the wearer of a heated garment. Unlike metal wire heaters, the power is produced over a large area. The thermal gradient it produces is effectively unidirectional and heat flows directly toward the desired surface. Printed film heaters are thin and smooth. They don’t nee...

Author: Dr. Oliver Haupt, Director Strategic Marketing, Coherent, oliver.haupt@coherent.com
Excimer-based laser-induced forward transfer (LIFT) is a practical mass transfer process for today and tomorrow. MicroLEDs stand at the forefront of next generation display technologies because they offer superior brightness, efficiency, and longevity over other panel types. In fact, the advantages of microLEDs are so significant that they promise transformative applications ranging from advanced smartwatches to expansive AR/VR experiences. However, the display industry faced a significant setback when tech giant Apple abandoned its ambitious microLED project after years of heavy investment (estimated at over US$3 billion since 2014). Apple hasn’t publicly announced their reasoning for this move.
Those in the display industry who are not Apple suspect that they have not been able to develop a cost-competitive microLED display compared to existing OLED displays. They may not have utilized the latest advances in production technology to improve yield and throughput. A key to this could be the "mass transfer" process approach - a critical step in large-scale production.
Here we’ll learn about the pivotal role of advanced mass transfer technologies and see how Excimer laser-based methods can overcome the production hurdles that might have stymied Apple. We’ll see how these offer a cost-effective and future-proof solution for microLED production. What Exactly Is “Mass Transfer?” We’ve...

In this newsletter, you’ll learn about advancements in additive manufacturing, flexible electronics, sustainable electronics manufacturing, printed electronics, and microfabrication. You will also have the opportunity to download the full presentation slides. DoMicro | Insights in Electronic Design and Integration For FHE-Application Hummink | Pushing The Boundaries of Microbump Fabrication: The HPCaP Approach Elephantech | Making the world sustainable with new manufacturing technologies NanoPrintek | Dry Multimaterial Printing: Printed Electronics WITHOUT Inks or Drying Fuji Corporation | Innovation in electronics by integration of additive manufacturing and SMT The Future of Electronics RESHAPED Boston  is the flagship TechBlick event. This event will take place at the UMass Boston, USA on the 11-12 June 2025. Visit the event website   here. ** The EARLY BIRD Rates expires on 20 Dec 2025. Please book now
https://www.techblick.com/registration  https://www.techblick.com/ DoMicro | Insights in Electronic Design and Integration For FHE-Application Marcel Grooten | April 2024 In this presentation you will learn about the following: Conventional and flexible hybrid electronics Creating flexible hybrid electronics In-house electronics test lab: electronic development competence in quality management tools, electronics development tools and in-house electronics test lab Product & prototyping Download the Full Presentation Slides Here Hummink | Pushing The Boundaries of Micr...

Electrocardiogram (ECG) electrodes are sensors attached to the skin that detect the electrical activity of the heart. They are critical components of ECG systems used for diagnosis and management of cardiovascular diseases. This project demonstrates the process of printing a set of dry ECG electrodes.   Project Overview Purpose The purpose of this project was to demonstrate how we validated the effectiveness of printing ECG electrodes on TPU ( Dupont Intexar TE-11C ) using biocompatible gold ink (Creative Materials EXP 2613-40) and stretchable silver ink ( Celanese Micromax™ Intexar™ PE874 ). We used the Voltera NOVA  materials dispensing system and the Voltera V-One  PCB printer for this purpose.   Design We divided the project into three main parts: The ECG electrodes to be attached to the skin  The control unit with the heart rate monitor and the controller An enclosure that protects the control unit from impact The SparkFun Heart Rate Monitor AD8232 (SENS-12650) acts as a pre-amplifier, transforming the heart’s biopotentials picked up by the ECG electrodes into a usable voltage while also rejecting electrical noise inherent in the measurement. The Arduino Micro captures the voltage and interprets it as a graph of the heart waveform through a program that we custom-made for this project. Figure 1: A graph showing beats per minute and ECG wave reading Desired outcome The printed electrodes should be flexible enough to conform to body movement and different physiques. Once t...

On 11 December, TechBlick will hold its FREE-TO-ATTEND online Innovations Festival , focusing on additive, sustainable, flexible, hybrid, wearable, and 3D electronics. New for this Festival, we have added innovations in the display industry too with a particular emphasis on emerging display technologies, materials, films, and manufacturing processes. Attendee places will be limited and assigned on a first-come, first-served basis. At our last Spring Festival, we had 700 attendees - so book here to secure your FREE place now. This exciting festival will take place on the unique  TechBlick  platform, allowing you to use your own avatar to meet the speakers and network with fellow participants.  Places are limited so REGISTER NOW to secure your place on this must-attend event...

Introduction: The Future of Bioelectronics and Biomedicine   #High-Precision Capillary Printing (HPCaP) #PrintedElectronics #BioElectronics #BioMedicine In the rapidly evolving fields of bioelectronics and biomedicine, the demand for high-precision and high-resolution printing technologies has never been greater. With advancements in miniaturization, personalized medicine, and the rise of wearable and implantable medical devices, there is an urgent need for additive manufacturing technologies that can deliver unparalleled accuracy and flexibility. This is where High-Precision Capillary Printing (HPCaP) comes into play, offering groundbreaking solutions that are set to revolutionize the way we approach healthcare technology.   HPCaP is an advanced technology that leverages capillary forces to achieve exceptional precision in printing, making it ideal for the demanding applications within the medical field. In the sections below, we will explore how HPCaP is paving the way for new innovations in healthcare, from high-resolution sensors to the printing of living cells, demonstrating its vast potential and versatility. We are exhibiting! Visit our booth at the flagship TechBlick event in Berlin on 23-24 October 2024.   Let's RESHAPE the Future of Electronics together, making it Additive, Sustainable, Flexible, Hybrid,  Wearable, Structural, and 3D.      High Precision Printing: The Cornerstone of Modern Bioelectronics   Precision is paramount in the creation of bioelectronic dev...